Presented by Hans Musielik for the Research Communications Studio

University of South Carolina   October 3, 2002

Department of Mechanical Engineering

300 Main Street, Room A016

Columbia, 29208

 

Foreword: Camless Engine 

In our ongoing research at the University of South Carolina we are developing a camless engine in order to improve power, increase efficiency and reduce emissions. We are experimenting with a Piezoelectric Piloted Hydraulic Valve Actuator (PZT). Piezoelectric controller devices feed back extremely quick response rates at very high frequencies.

In a conventional internal combustion engine ICE the valves are manipulated by a camshaft, which is hooked mechanically to a crankshaft by a belt or chain. There is a direct relation between the valve operation and the rpm-speed, while neglecting the load and other operating parameters of the engine at a given time. Therefore, on the design of today’s motors, engineers compromise conflicting requirements for various operation conditions.

 

What is our Camless Engine Research

 

By developing a system in which the valves can be operated individually as dictated by the engine and other conditions, we can optimize tradeoffs between 1) engine performance 2) fuel efficiency 3) reduced emissions and 4) idle stability

          The best way to get optimized results is to equip the engine with a variable valve actuation (VVA). The closest approach so far has been with electronic solenoids . However, researchers have had problems controlling a solenoid through a range of motions rather than just their two extremes.

Figure 1: Picture of the current camless engine prototype (Photo courtesy of AARG at USC)

 

      At the University of South Carolina, our research team is giving the VVA a different approach by replacing solenoids with piezoelectric stacks.  The range of operation of piezoelectric controlled devices depends only on the power applied to the stacks. Hydraulic and mechanical devices can later amplify any displacement.

About Patents 

         Another important aspect of the research is establishing and understanding the already existing technologies by searching through national and international patents as well as looking into worlwide research projects at universities and in the industrial market. Due to the international nature, some patents or research reports are written in a different language than English and translation presents a major obstacle. Careful translations require specific technical engineering language skills and good general engineering knowledge to understand the system being analyzed. At the moment these tasks are my responsibility.

     Searches through various patents involving camless engines using piezoelectric technology have returned interesting results. I have not found a specific patent that directly applies to our research here at the University of South Carolina; however, some companies appear to have developed individual parts that are very similar if not identical in nature to ours. A more careful study of these patents is now required, not only to see if we can learn something from them but also to avoid legal issues regarding intellectual rights and copyright laws.

     Patent searches are not only important for legal aspects but also for statistical analysis. If we study and compare a particular category of patents over a given period of time, we can most likely identify various trends, which could explain their cause and effect.

International Patents trends on VVA ‘s including Camless Engines

 

       The above graph shows a steady increase in Camless engine patent applications in the early 90’s, while there was not too much going on throughout the 70’s and most of the 80’s. A likely cause for this trend is a more stabilized economy during the 80’s and a leaping step in software, hardware and computing technology during the late 80’s and 90’s. These advances in computer technology allow for faster calculations by the Engine Control Unit (ECU) therefore controlling more precisely and effectively the high-speed valve actuators. Advances in material research and development have surely had their share of importance.

dSPACE

Another aspect of my research is the study, understanding and implementation of dSPACE. dSPACE is combination of hardware and software that allows us to create virtual simulations of the developed engine. Having dSPACE optimizes the development processes with real-time systems for rapid control prototyping, production code generation, and hardware-in-the-loop tests.

Want some more links? 

Please point any on any of the below websites and a brief description will pop up. 

http://www.dspace.com/

http://www.bmw.com/

http://www.bmw.de/

http://www.uspto.gov/

http://www.dpma.de/

http://www.sc.edu/

http://www.me.sc.edu/

http://www.me.sc.edu/research/AARG

http://dict.tu-chemnitz.de/

http://www.piezo-kinetics.com/tutorial.htm

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